Comments in red are mine, most everything else is right off the install instructions. If you have any questions please email me. sloth@r65.org Click on the pictures to get a bigger image. I am still going to have to take it off one more time to get the fender repainted from a prior oops and I also cut a little to big of a hole and have that fixed.

S S135HF

TOYOT A HILUX & SRS HILUX 2.7L PETROL (3RZ-FE ENGINE

Fitment to:  Right Hand Side
Fitting Time: Approximately 120 Minutes (yeah right)
Special Tools:

92mm Holesaw
Air Hacksaw

Step Drill (normal electric drill)


Item

Description

Qty

Part No.

1

BODY -SNORKEL

1

315-133-500

2

3 112" AIR RAM ASSEMBL y

1

000-135-200

3

BRACKET -UPPER MOUNTING

1

315-032-500

4

BOL T -HEX 6mm x 1.0mm x 14mm

3

000-002-100

5

SCREW -SIT 4.2mm x 13mm

3

000-951

6

BODY CLIP -PLASTIC

3

000-960

7

HOSE-AIR ENTRY

1

315-024-500

8

STUD -SIS 8mm x 1.25mm x 25mm OIL

5

000-110

9

WASHER-80DY 8mm x 30mm

5

000-311

10

NUT -NYLOC 8mm x 1.25mm

5

000-205

11

Clamp-Hose 70/90mm

2

000-908

12

Template

1

315-017-500

13

Hose Clamp-Size 56

1

000-914


Instructions

1.
Remove: Right hand front wheel arch liner
Air cleaner assembly
Standard air entry ducting
  I found lots of mud and crap inside the factory snorkel.

2. Tape the template to the upper rear corner of the right hand guard. Using a felt tip pen, mark all hole positions on the guard (including cut away section) remove template.

3. Drill a pilot hole for each hole position. Using the step drill, drill the 5 snorkel mounting hole positions to 16mm, using the 92mm holesaw, drill the main hole, using the air hacksaw, enlarge the main hole as per the template cut away section, de-burr and paint all holes. I forgot to take pictures of me doing this, but I do have pictures of this sexy woman that happened to be there pounding out the body damage to the fender. The first is showing the body damage I had the second is of the woman fixing my oops.

4. Screw the 5 mounting studs into the snorkel body inserts, carefully position the snorkel body onto the guard and secure with 2 or 3 nuts and washers. With the snorkel body correctly positioned on the guard, fasten the upper mounting bracket to the snorkel, mark the 3 hole positions on the "A" pillar (the bracket should run parallel with the windscreen rubber), holding the snorkel in position on the "A" pillar carefully open the front door and check the snorkel body and mounting bracket has adequate clearance to the door frame

5. Remove the snorkel body and drill the 3 marked hole positions in "A" pillar to 8mm. De-burr and paint all holes. Insert plastic body clips into "A" pillar. This is where I got scared, there is not allot room to drill there. I thought if I was even slightly off I would be drilling right into the windshield. The first picture shows where it should go, the second is looking at at the door frame from the side. I am working on building a "z" bracket, it will bolt to the inside of the door frame then to the snorkel.

6. Re-install air cleaner assembly to vehicle and connect air entry hose (item no.7) to air cleaner housing inlet, fasten hose using 1 x 70/g0mm hose clamp. The remaining hose clamp will need to be shaped and placed into position at the other end of the hose. The first picture of the air box and how part number 7 connects to the air box. The second picture is of the part number 7 installed.

7 Install snorkel body to guard, guiding the snorkel snout into the air entry hose (a small amount of lubricant may be required) with the Snorkel body correctly positioned fasten using necessary hardware. The picture is what it would look like with out the fender in place.

8. Fasten upper mounting bracket to the snorkel body and secure to "A" pillar, install air ram assembly and fasten.

9. Fasten air entry hose to snorkel snout. Re-install wheel arch liner.